249928 Tip 40A Nozzle for Miller Spectrum 625 X-TREME Plasma Cutter XT40 Torch (Replacement Consumables)

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249928 Tip 40A Nozzle for Miller Spectrum 625 X-TREME Plasma Cutter XT40 Torch (Replacement Consumables)

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Product Name: 249928 Tip 40A Nozzle for Miller Spectrum 625 X-TREME Plasma Cutter XT40 Torch (Replacement Consumables)
Item NO.: WSP-20020
Weight: 0.0098 kg = 0.0216 lb = 0.3457 oz
Category: PLASMA TORCH & CONSUMABLES > For Miller Plasma Torch > XT40
Creation Time: 2016-06-26

MILLER SPECTRUM 625 OEM COMPATIBLE - Direct aftermarket replacement for Miller OEM part 249928 nozzle tip; engineered for XT40 torches on Spectrum 625 X-TREME plasma cutters and Miller ICE-40C/ICE-27C compatible systems.
40-AMP PRECISION CUTTING - Calibrated for 40-amp air plasma cutting on mild steel up to approximately 10mm (3/8 inch); delivers clean, dross-free cut edges at factory-recommended amperage on the Spectrum 625 platform.
COPPER ALLOY CONSTRUCTION - High-conductivity copper rapidly dissipates arc heat from the orifice zone; resists erosion and maintains dimensional accuracy longer than generic brass-bodied aftermarket nozzles at sustained 40A cutting current.
XT40 TORCH DROP-IN FIT - Engineered for Miller XT40 handheld and XT40M machine plasma torches; remove the worn nozzle and thread in this replacement in seconds with no adapter rings or modifications.
WELDINGSTOP AFTERMARKET VALUE - Professional-grade Miller-compatible nozzle manufactured to OEM-equivalent tolerances at a fraction of genuine Miller factory part pricing; proven daily-shop reliability.

Miller 249928 Nozzle Tip 40A — Spectrum 625 X-TREME XT40

The 249928 Nozzle Tip is a 40-amp replacement plasma cutting nozzle for Miller Spectrum 625 X-TREME plasma cutters with XT40 torches. This aftermarket nozzle matches Miller OEM 249928 specifications and is the primary wear consumable on Miller 40-amp plasma systems. Precision copper alloy body with exact orifice geometry for clean, square cuts on mild steel, stainless, and aluminum up to approximately 10mm at factory-recommended 40A output. Drop-in fit for handheld XT40 and mechanized XT40M torches.

KEY FEATURES

Miller OEM 249928 Compatible	Direct aftermarket replacement for Miller OEM nozzle 249928; engineered for XT40 torches on Spectrum 625 X-TREME and ICE-40C/ICE-27C plasma cutting systems.
40-Amp Precision Orifice	Calibrated for 40A air plasma cutting; delivers clean, square cut edges on mild steel up to 10mm at factory-recommended settings with proper travel speed and standoff.
Copper Alloy Construction	High-conductivity copper rapidly dissipates arc heat; maintains dimensional accuracy and resists erosion longer than brass-bodied aftermarket nozzles at sustained 40A operation.
XT40 / XT40M Drop-In Fit	Engineered for both Miller XT40 handheld and XT40M mechanized machine torches; one nozzle SKU covers both manual and CNC plasma cutting applications.
WeldingStop Aftermarket Value	Professional-grade Miller-compatible nozzle manufactured to OEM-equivalent tolerances at significant savings versus genuine Miller factory part pricing.

SPECIFICATIONS

Reference	249928
Type	Plasma Tip Nozzle
Amperage	40A
Compatible Torch	Miller XT40 / XT40M
Compatible Systems	Spectrum 625 X-TREME, ICE-40C, ICE-27C
Material	Copper Alloy
Brand	WeldingStop

TYPICAL USES

HVAC Duct Fabrication — Clean, fast cuts through galvanized sheet metal on Miller Spectrum 625 X-TREME plasma systems with XT40 torches.
Auto Body & Collision Repair — Precision 40A nozzle for cutting rusted body panels and frame sections without excessive heat input or kerf width.
Light Structural Fabrication — Cut angle iron, channel, flat bar, and plate up to 10mm for gates, railings, brackets, and custom fabrication.
Farm & Equipment Maintenance — Keep spare 249928 nozzles on hand for Miller Spectrum plasma cutter consumable changes during field repairs.
Welding Schools & Training — Cost-effective aftermarket nozzle for educational programs running Miller Spectrum 625 plasma cutters in student training.