Powermax 65/85/105 Consumable Part Numbers Chart (Compatible / WS OEMed)
Updated: 2026-11-02 Slug: /powermax-65-85-105-consumable-part-numbers-chart
TL;DR
You’re on a 65 / 85 / 105 Duramax-style torch and the cut looks rough—or you’re stocking the drawer before it does. Shop by ref. code + amps + process, not the badge on the power supply. WeldingStop carries compatible / WS OEMed aftermarket electrodes, tips, shields, swirl rings, and caps that cross to common industry numbers like 220842 (electrode) and 220819 (65A tip). Not Hypertherm OEM unless the product page says so out loud.
Shop: For H/T Plasma Torch · 65/85/105 consumables collection Related guide: Plasma cutter consumables: types & when to replace
Applicable / Not applicable
| Applicable | Not applicable |
|---|---|
| Powermax-class systems running 65 / 85 / 105 series (Duramax-style) hand or machine torches | Powermax 30 / 30 XP / 45 and 125 families (different tip/electrode stacks—browse H/T by series) |
| Matching ref. codes on WeldingStop pages (WSMX / WS OEMed) | Calling aftermarket parts Hypertherm-branded or “OEM genuine” |
| Drag, FineCut, and gouge stacks when tip + shield are sold as a matched set | Dropping a FineCut tip behind a standard drag shield “because it threaded on” |
| Replacing tip + electrode together when cut quality falls off | Life-hour or “better than OEM” claims (we don’t make those here) |
Quick answer: which tip / electrode?
- Confirm torch series—65 / 85 / 105 Duramax-style. The cutter model sticker alone isn’t enough.
- Confirm current + process (45A / 65A / 85A / 105A; FineCut; gouge).
- Match the ref. code stamped on the old part (or your cut chart) to the WS listing.
- Swap electrode + nozzle as a pair once the hafnium pit is deep or the orifice goes oval.
| Need | Typical ref. code (compatible / WS OEMed) | Start here |
|---|---|---|
| Everyday electrode (65/85/105 series) | 220842 | WSMX 220842 Electrode |
| Alternate electrode listing (same series) | 220777 | WSMX 220777 Electrode |
| 65A cutting tip | 220819 | WSMX 220819 Tip 65A |
| 45A cutting tip | 220941 | Listed in 65/85/105 collection |
| 85A cutting tip | 220816 | Same collection |
| 105A cutting tip | 220990 | Same collection / product pages |
| FineCut tip | 220930 (+ FineCut shield 220931) | Same collection |
| Gouging tip | 220797 (+ gouging shield 220798) | WSMX 220797 Gouging Tip |
If you’re running FineCut on a 65, start at 220930 + 220931—not a leftover 220819 with whatever shield is in the bin.
Consumable part-number chart (65 / 85 / 105 series)
Brand names and OEM-style numbers below are fitment IDs only. WS items are aftermarket / WS OEMed / not original on the product page unless that listing clearly says original genuine.
Electrodes
| Ref. code | Role | Series fit (per WS listings) | Notes |
|---|---|---|---|
| 220842 | Electrode | 65 / 85 / 105 series | Everyday electrode SKU; product page states Is Original: No |
| 220777 | Electrode | 65 / 85 / 105 series | Alternate listing in the same category—read amperage/process on the page before you click buy |
Cutting / FineCut / gouging tips (nozzles)
| Ref. code | Amp / process | Typical use |
|---|---|---|
| 220941 | 45A tip | Thinner plate / lower current |
| 220819 | 65A tip | Standard 65A cutting on 65/85/105 series torches |
| 220816 | 85A tip | Where the cut chart calls for 85A |
| 220990 | 105A tip | 105A cutting on a 105 series torch |
| 220930 | FineCut tip | Narrower kerf—pair with FineCut shield |
| 220797 | Gouging tip | Weld prep / metal removal—pair with gouging shield |
Common pitfall: torch series says “fits 85,” so someone runs a 220819 at 85A because it threaded on. Tip amp has to match the process setting. Series fit ≠ “any tip, any amp.”
Shields, caps, swirl rings, related parts
| Ref. code | Type | Pairing note |
|---|---|---|
| 220817 | Shield cup | Standard cutting shield |
| 220818 | Drag shield cup | Drag-cutting setups |
| 220931 | FineCut shield | Use with FineCut tip 220930 |
| 220798 | Gouging shield | Use with gouging tip 220797 |
| 220948 | Ohmic shield cap | Ohmic / sensing—confirm torch config |
| 220992 | Drag shield 105A | Listed for 105 series |
| 220993 | Mechanized shield | Mechanized 105 series listings |
| 220857 | Swirl ring | 65 / 85 / 105 series aftermarket listings |
| 220994 | Swirl ring | 105 Duramax machine torch (some SKUs marked original, some aftermarket—read the page) |
| 220854 | Retaining cap | 65 / 85 / 105 (aftermarket and original variants exist—check the title) |
| 220953 | Ohmic retaining cap | Ohmic retaining setups |
| 220955 | Deflector | Listed for 65 / 85 / 105 series |
Full stack: For H/T Plasma Torch (c1454).
Suggested stacks (shopping start—not a cut chart)
Use your machine’s cut chart for speed, pressure, and thickness. This table is just where most shops start ordering.
| Process | Electrode | Tip | Shield / related |
|---|---|---|---|
| Standard drag / standoff (match amp to tip) | 220842 (or confirm 220777 on page) | 220941 / 220819 / 220816 / 220990 | 220817 or 220818 (or 220992 at 105A drag) |
| FineCut | Same electrode family | 220930 | 220931 |
| Gouging | Same electrode family | 220797 | 220798 |
Add a swirl ring and retaining cap if yours are cracked, clogged, or missing seals. Don’t rebuild half a stack and wonder why starts are soft.
When to replace (condition-based)
| Part | Replace when | Risk if you wait |
|---|---|---|
| Electrode | Hafnium pit is deep (shop rule of thumb ~1/16 in / 1.6 mm—follow your torch maker’s limit) | Soft starts, then you melt the new tip |
| Tip / nozzle | Orifice oval, enlarged, or nicked | Wide kerf, bevel, dross that won’t clean |
| Shield | Cracks, deformed exit, slag that won’t chip off | Arc wander, short risk |
| Swirl ring | Cracked body, clogged holes, chewed seals | Bad starts, uneven cut |
More wear cues: Plasma consumables replacement guide.
Ordering checklist
- Photo or write down the ref. code on the old tip and electrode.
- Confirm series + amperage + process in the WeldingStop title.
- Prefer matched tip + electrode (and the right FineCut/gouge shield).
- Read Is Original / Aftermarket—WS OEMed means compatible replacement, not Hypertherm OEM.
- Stock / lead time: live product page, or Contact US for wholesale / OEM inquiry.
FAQ
Are these Hypertherm original parts? No—unless that specific SKU title/description says original genuine. Most WSMX 65/85/105 consumables are WeldingStop aftermarket / WS OEMed.
Can I use a 220819 tip on an 85A or 105A torch? Only when the cut chart and process call for a 65A tip on that torch. Amperage on the tip must match the setting. “Fits the series” is not “run it at any amp.”
220819 vs 220930 (FineCut)? 220819 = standard 65A cutting tip. 220930 = FineCut tip—run it with the FineCut shield stack (220931), not as a casual swap for every job.
Where do I add to cart? For H/T Plasma Torch, then the electrode/tip pages above (220842, 220819, 220797, etc.).
CTA
- Browse & buy: H/T plasma torch consumables
- Fast starters: 220842 electrode · 220819 65A tip
- Wholesale / OEM inquiry: Contact US
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